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High-performance Oil-free Centrifugal Air Compressor Customized For Industrial Applications

Product Description

This compressor is built to withstand demanding industrial environments, thanks to its rugged construction and high-quality components. It operates reliably and consistently, requiring minimal maintenance and providing uninterrupted compressed air supply when needed. Ease of operation and maintenance is a key feature of the UTC Oil-free Centrifugal Air Compressor . It comes with a user-friendly control panel and advanced diagnostics, enabling operators to easily monitor the compressor's operation and quickly address any issues. This helps minimize downtime and maximize productivity.

In summary, the UTC Oil-free Centrifugal Air Compressor is a top-of-the-line product that delivers oil-free compressed air for industrial applications. With its advanced centrifugal technology, energy efficiency, and reliable performance, it is an excellent choice for industries that prioritize clean air supply, cost-effectiveness, and operational excellence.

Product Specifications
UTC-90 Series
Capacity Range:80-120m³/min  
Discharge pressure:2-11bar
Main Motor Power:300-750kW
Main Motor Voltage:380V/3kV/6kV/10kV/50Hz/3Ph
UTC-150 Series
Capacity Range:100-200m³/min
Discharge pressure:2-11bar
Main Motor Power:400-1200kW
Main Motor Voltage:3kV/6kV/10kV/50Hz/3Ph
UTC-300 Series
Capacity Range:200-400m³/min
Discharge pressure:2-11bar
Main Motor Power:900-2200kW
Main Motor Voltage:3kV/6kV/10kV/50Hz/3Ph
UTC-500 Series
Capacity Range:400-1500m³/min
Discharge pressure:2-11bar
Main Motor Power:1500-6000kW
Main Motor Voltage:3kV/6kV/10kV/50Hz/3Ph

The UTC Oil-free Centrifugal Air Compressor (Standard) is a high-performance and reliable product designed to provide oil-free compressed air for a wide range of industrial applications. With its advanced centrifugal technology, this compressor ensures that the compressed air remains completely free from oil contamination, making it ideal for industries that require clean and high-quality air supply.

The UTC Oil-free Centrifugal Air Compressor (Standard) offers outstanding energy efficiency and operational sustainability. It utilizes innovative engineering and design to minimize energy loss and optimize energy consumption, resulting in significant cost savings.

The compressor’s advanced control system continuously monitors and adjusts operating parameters, ensuring optimal performance and energy even in varying demand conditions.

IMPELLER

· Aviation class high efficiency and high reliability titanium alloy impeller

· Anti-corrosion special coating impeller used for high corrosion industry

· Five-axis precision machining forging 3D flow back leaning design impeller

· Higher aerodynamic efficiency

· Splitter blade design for large flow

· Low flow loss and better adaptability for off-design conditions

PERFORMANCE COMPARISON BETWEEN STAINLESS STEEL AND TITANIUM ALLOY

Item /Titanium AlloyStainless Steel
Density /4.4 g/cm³7.8 g/cm³
Tensile strength /161 kg/mm²109 kg/mm²
Max. Linear Velocity Allowed /600m/sec410m/sec
Anti-corrosion /ExcellentGood
Process Ability /DifficultEasy
Abrasive Resistance /ExcellentGood

INTEGRATED CENTRIFUGAL COMPRESSOR TECHNOLOGIES

· High reliability, high safety and enviromental protection

· Energy-saving

· Integrated package and economical installation

· Siemens PLC + touch screen, friendly interface and easy operation

· Easy maintenance and economical cost

· 1-4 stage option

· No instrument gas required

· No special base and anchor bolt required

· Oil-free

· Silicon-free

· No sealing gas required

· Low noise and low vibration

· Anti surge protection

Video

Product Specifications
Details

COMPRESSION AIR END

 

 

BODY STRUCTURE

 

INTEGRATED CENTRIFUGAL COMPRESSOR TECHNOLOGIES

 

IMPELLER

 

AIR SYSTEM

The filtered gas enters through the unit inlet and is accelerated by the high-speed rotating impeller, so that the gas flow rate increases rapidly. The high-velocity gas passes through the diffuser, converts its velocity energy into pressure and temperature, and enters the gas cooler to release excess heat. This process is repeated at each successive stage until the desired working pressure and temperature are reached.

INLET

GUIDE VANE

1.Electric intake vane valve can accurately control the opening of guide vane, so as to accurately adjust the inlet air intake.

2.Electric control, no need for external air source intervention, indirect energy saving, easy maintenance.

PIPELINE

LINKS

1.The way of groove fitting does not damage the inner wall of the pipeline, and the original characteristics of the pipeline are not affected.

2.The unique flexible characteristics of the pipeline with anti-seismic, anti-expansion and anti-expansion ability.

3.High stability, easy maintenance.

PATENTED HIGH EFFICIENCY

HIGH RELIABILITY COOLER

 

HIGH EFFICIENCY

RELIABILITY DESIGN

1.Straight tube design, no need to be pull out when maintaining, 90% maintenance time saved.

2.No consumption parts and low maintenance fee.

3.Larger design, high heat exchange efficiency, low water consumption and low pressure loss, about 1-2% energy saving.

4.Gradual changing Cross design, perfect gas-liquid separation effect.

5.Stainless steel backing board design, eliminating corrosion risk.

6.No fastening parts, no risk of dameging the impellor by fallen parts.

7.Supported by both side, eliminating the damage risk from resonance.

8.Long life span drainer, no rusty, draining strongly and zero gas consumption.

PATENTED COMPACT

DESIGN FOR AIR & OIL COOLER

1.Compact structure, short piping and easy install.

2.Inlet water pressure is the same for oil and air cooling.

 

CONTROL

ASSEMBLY

SINGLE MACHINE PLC

CONTROL SYSTEM

Overall control cabinet: Control interface is clear and easy to understand, touch screen operation, simple and quick.

LCD screen: display various parameters, real-time data monitoring, for the reliable operation of the equipment to provide a guarantee.

Automatic mode: when the gas volume fluctuates greatly, the gas volume is regulated by IGV; Gas volume continues to decrease by loading/unloading control. Really on demand.

MULTI-INTELLIGENT

CENTRALIZED CONTROL SYSTEM

On-line control: THE compressor can realize multi-unit joint control, realize the real sense of compressed air network, improve gas quality and production efficiency.

Energy efficiency optimization: Customers can select analysis software to carry out operation monitoring, failure warning and energy efficiency analysis for each air compressor.

MODULAR

DESIGNED

Each module in the early design will consider the installation of matters, using modular design, so that the assembly quality is more stable.

At the customer site, the machine can be put into place in a very short time.

Each module can be transported and installed separately, which greatly reduces the volume and weight of transportation and installation, and reduces the transportation cost.

FISSION

ASSEMBLY

Separate assembly mainly for small space and other special installation occasions.

UCS centrifugal compressors are available as standard integral skids.

We provide unique modular design for special installation occasions. The main body, cooler, fuel tank, motor and control cabinet are designed as separate modules.

It has the characteristics of convenient transportation, convenient installation and maintenance.

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