Soplador de aire de tornillo sin aceite Sopladores industriales energéticamente eficientes para diferentes industrias
Descripción del Producto
El soplador está fabricado con materiales y componentes de alta calidad que garantizan durabilidad y fiabilidad. Su robusta construcción y su avanzado sistema de refrigeración prolongan su vida útil, lo que lo hace apto para un funcionamiento continuo incluso en entornos industriales exigentes.
Además, el soplador está diseñado para facilitar su operación y mantenimiento. Su sistema de control intuitivo simplifica el proceso de operación, y las tareas de mantenimiento rutinario están optimizadas para minimizar el tiempo de inactividad y maximizar la productividad.
Overall, the Oil-free Screw Air Blower is an excellent choice for industries that require clean and oil-free compressed air. Its advanced technology, energy efficiency, and reliability make it a preferred product for ensuring high-quality air supply and meeting stringent air quality standards.
Oil-free Screw Air Blower is a high-performance product designed specifically for applications that require clean and oil-free compressed air. It is widely used in industries such as electronics, pharmaceuticals, food and beverage, and wastewater treatment.
El soplador cuenta con un diseño de tornillo sin aceite que elimina la necesidad de lubricación, garantizando un suministro de aire comprimido limpio y sin contaminación. Esto lo hace ideal para aplicaciones donde la contaminación por aceite es inaceptable, como en procesos de producción sensibles o entornos que requieren estrictas normas de calidad del aire.
La tecnología de tornillo sin aceite comprime el aire eficientemente, minimizando la pérdida de energía. Esto se traduce en ahorro de energía y menores costos operativos. El soplador está equipado con un sistema de control avanzado que optimiza el rendimiento y la eficiencia energética, manteniendo una presión de aire estable y proporcionando un flujo constante de aire comprimido sin aceite.
El extremo del aire
· Rotor de doble tornillo sin aceite desarrollado conjuntamente con Hitachi
· Motor asíncrono de alta eficiencia
· Accionamiento directo, ahorro de energía, estabilidad más robusta.
· Adopte el rodamiento FAG de marca mundialmente famosa para garantizar su confiabilidad.
· Unique lubrication and oil discharge channels ensure that bearings and gears get good lubrication and cooling while improving the efficiency of the main engine
· Advanced QPQ deep nitriding coating technology makes the rotor clearance smaller, enhances the volume efficiency at the same time, but also effectively protects the rotor, longer life
· Los conjuntos de sellos laberínticos y sellos espirales garantizan aire libre de aceite según la Clase Cero
· Bearings adapt to changing loads and provide a high degree of flexibility and efficiency
Rotor de tornillo doble sin aceite desarrollado con Hitachi
• Adopt 4-6 tooth rotor, the diameter of male and female rotor is basically the same, rotor strength is high, not easy to deformation, higher reliability
• Using the fourth-generation screw compressor rotor profile, bilateral asymmetric profile, fluid power loss is lower, the main engine efficiency is better
• Excellent line design technology, strictly control the size of the leakage triangle and the length of the contact line, to ensure that the rotor has good air tightness, reduce leakage and repeated compression, so that the main engine better energy efficiency
Comparación del recubrimiento del rotor
Universidad de California:
• Tecnología de recubrimiento de nitruración profunda QPQ, combinación fisicoquímica de tecnología de recubrimiento
• Thin coating, chemical reaction with the base material, not easy to fall off, often used in automobile engine moving parts wear resistant coating
• La dureza del recubrimiento es alta, superior a HRC72, puede resistir el impacto de partículas duras en el aire durante un
mucho tiempo sin caerse
• Buena resistencia a la corrosión, generalmente resistente a la prueba de niebla salina neutra durante más de 500 h
• High temperature resistance, coating preparation temperature 560°C, will not make the coating failure due to high temperature
Tecnología de compensación térmica del rotor
Tecnología de compensación térmica 3D
• The inlet temperature is low, and the thermal deformation is small. The exhaust temperature is high, and the thermal deformation is large
• Si el estado caliente tiene la misma brecha, el estado frío se hace más grande.
• With thermal deformation automatic compensation function to reduce clearance leakage, maintain sealing
Sentinas de calor, contracción en frío
• The principle of thermal expansion and cold contraction, the inlet end temperature is low, the exhaust end temperature can reach more than 110℃, large deformation
Video
Especificaciones del producto
Detalles
Oil-free Screw Blower Work Principle
4 → 1 (figure 1-2 on the right), the suction process. With the rotation of the spiral
rotor, the volume of the spiral groove increases gradually, and the air is sucked into the blower. Until the intake is closed.
1 → 2 (Figure 3 on the right), internal compression process. The suction port has been closed, but the exhaust port has not been opened. Due to the spiral design, the volume of the closed spiral groove is smaller and smaller due to the rotating movement, resulting in internal compression and pressure rise.
2 → 3 (Figure 4 on the right), exhaust process. As the rotor continues to rotate, the
exhaust port opens and the air, which has been compressed, is discharged from
the main engine.
Oil-free Screw Blower Characteristics
Gear
High strength alloy steel ASTM8620H
Accuracy grade: grade 4 (high precision); Note: Grade 4 high precision is suitable for aircraft gears
Vibration and noise optimization based on finite element analysis
Direct Online
It is more efficient and reliable than belt drive and has no consumable parts
Adopt GB-4 precision synchronous gear and drive gear
Ensure reliability and prolong service life
Coupling
The combination of main engine and motor, high transmission efficiency, reliable operation
Integrated Design
Control of complicated
Complex replacement and maintenance
Constant power operation, torque reduction
Disadvantages Of Belt Machine
Replace wearing parts frequently
Poor stability
Energy efficiency is low
Comparison Of Energy Efficiency
Integrated Design And Noise Reduction
The Whole Machine Design
Box-type integrated design, plug and play. All auxiliary parts required by the blower are included in the base and box. User installation is extremely simple. Just smooth solid ground. Connect the exhaust pipe and power supply to boot debugging.
Sound Insulation And Noise Reduction Measures
The design of high-density dustproof, labyrinth air intake, completely closed sound insulation cover, air inlet silencer, and small-hole silencer, minimize the noise of the machine, reduce the noise hazard to users and employees. Customers can add an external ultra low noise muffler.
Forced Lubrication System
It consists of oil circulating pump, filter, temperature control valve, cooler and cooling fan
Lubrication and cooling of bearings and gears are provided by a forced oil circulation system.
Compared with other brands of fan splash lubrication, safer and more reliable
Intelligent Control
Intelligent controller, 6-inch color touch screen interface. Support multi-language switch, friendly interface, simple and convenient operation. The controller can realize the start and stop control of the equipment, frequency conversion control (frequency conversion version), real-time monitoring of exhaust pressure, exhaust temperature, lubricating oil pressure, lubricating oil temperature, maintenance timing, etc., can realize fault warning and fault recording
Support RS485 interface, support joint control and remote control. Variable frequency version supports dissolved oxygen concentration (DO) signal control. The standard wireless IoT module allows you to remotely access your device wirelessly from PC, Pad and cell phone and check the running status of the device at any time
Optional frequency converter adopts well-known brand, stable and reliable
Integrated control system; Display the overall system performance status, active prompt maintenance information, failure and safety shutdown alarm