Energy-saving Two-stage Variable Speed Screw Air Compressor Provide Customized Service
Product Description
Discover the power of the Two-stage VPM Screw Air Compressor, featuring a permanent magnet synchronous motor for unparalleled efficiency and performance. With no excitation current or reactive loss, this advanced compressor delivers high-speed, two-stage compression with a vast and stable air supply pressure range.
Experience energy-saving benefits and increased air production with our innovative compressor design. Our real-time air intake adjustments ensure that the compressor operates efficiently, perfectly meeting your air demand needs.
Upgrade your operations with the UCS Two-stage VPM Screw Air Compressor and enjoy higher efficiency, reduced energy consumption, and an optimised compressed air system. Stay ahead of the competition with our cutting-edge, environmentally friendly compressor technology.
· Combining advanced rotor seal and fluid dynamics technology, also the efficient rotor line profile, which makes the rotors have high thermal insulation efficiency at all levels so that each air end to achieve better performance;
· Using bearings with larger bearing capacity, and the mounting and preloading of the bearing precisely calculated so that the reliability is improved and the service life of the bearing extended;
· The casing of the air end adopted the unique form-position tolerance evaluation system and high-precision numerical control machine (CNC) processing technology, strictly controls the internal clearance of the air end so that the air end has high efficiency while maintaining high reliability;
· The air end has higher comprehensive adiabatic efficiency by adopting two-stage compression and inter-stage cooling, to realize the purpose of energy-saving;
· Compared with a single-stage compressor, the two-stage compressor can save up to 10%-25%.
Drivetrain
· The high-efficient driving motor directly connected to the two-stage compression air end without coupling, the transmission chain is maintenance-free, reducing energy consumption by 1%;
· IP55 fully closed motor and air end housing integrated, effectively prevents metal particles, dust, moisture and other pollutants infiltrating into the motor and air end, makes the compressor performance more stable;
· The motor bearing uses strengthened cylinder + ball bearing, delivering higher strength and reliability;
· The transmission gear with processing precision of aviation level 6, multi-channel heat treatment and related processing technology ensure the superior surface hardness, ultra-high wear resistance and yield strength of all mechanical components;
· Independent oil supply system and precise oil filtration effectively ensure the stability and reliability of the entire transmission under the long-time operation of full load.
Intake and Filtration Systems
Prefilter Protective Layer:
Prevent large dust particles, cotton and other sundries from entering the air compressor. Keep the compressor internal clean. Strictly observe the first pass of compressed air.
High-Efficiency Particulate Air (HEPA) Filtration:
Heavy-duty air filtration system powered by Donaldson USA, with filtration accuracy up to 99.9% for particles greater than 3μm. Suitable for all kinds of heavy dust environments.
Double Large Diameter Intake Assembly Design:
The pressure difference of all air paths is more petite than 0.2bar, greatly extending the service life of the air filtration system.
Optimized Design of Large Diameter Air Inlet Valve:
Low energy consumption in no-load operation, cast aluminium material, more stable performance.
The optimized mould design of the intake pipe:
High strength rubber sealing, firm and durable.
Oil Filter:
Donaldson oil filters, high grade of clean filtration, effectively protect the safe operation of the air end bearing, extend the service life of the air end.
Optimized Design of Large Diameter Air Inlet Valve:
Low energy consumption in no-load operation, cast aluminium material, more stable performance.
The optimized mould design of the intake pipe:
High strength rubber sealing, firm and durable.
Oil Filter:
Donaldson oil filters, high grade of clean filtration, effectively protect the safe operation of the air end bearing, extend the service life of the air end.
Cooling System
· The design allowance of heat exchange is 20%-50%, which ensures the stable operation of the compressor in an extreme environment and minimize pressure drop.
· Standard motor frequency conversion, accurate oil temperature control; further reduce air compressor energy consumption.
Features of Permanent Magnet Synchronous Motor (PMSM)
· The motor efficiency is as high as 96%, and the power factor is 0.98, far exceeding the level 1 energy efficiency standard;
· Permanent magnet with high coerce and high-temperature resistance ensures no demagnetization at a high temperature of 180°C;
· Independent fan cooling to ensure the motor is safe running under extended hours and low frequency;
· F grade insulation, 70K temperature rise design, suits the high-temperature working condition of air compressor;
· Fully enclosed IP55 protection protects the clean internal environment of the motor and extends the life of permanent magnet and insulation;
· Built-in temperature protection protects winding insulation and permanent magnet.
Permanent Magnet Synchronous Motor Vs Ordinary Asynchronous Motor
High efficiency:
The excitation system loss eliminated, improving efficiency.
Keep high-efficient at low-load state:
The energy efficiency of the PMSM is more than 9% higher than the asynchronous motor and remains unchanged with the reduced frequency.
Large starting torque:
The maximum starting torque of the PMSM may be up to 3 times higher than the rated torque, while the general asynchronous motor has 1.6 times only.
More stable control:
The PMSM response time is less than 50ms. The air production volume may be adjusted transiently within a broad range to stabilize air pressure precisely.
Video
Product Specifications
Working Pressure
7-10[bar]
102-145[psig]
Free Air Delivery
4-65[m3/min]
141-2295[cfm]
Working Power
45-315[kw]
60-422[hp]
Details
Compressor and Motor
Profile Line and Oil Pipe
Bearings and Gears
High-efficiency Motor
Air Intake Filter
Double large bore air intake assembly design
The total air pressure difference is less than 0.2bar
Computer simulation and experimental chamber combined with shell design
>85% of the pre-separation efficiency
High Quality Air Filter
Nano Coating
Glass fiber heavy duty air filtration of nano coating technology
Electronic Control System
Controller
Menu
Function Description
Local Controller Settings
Set as Master: this controller serves as the central control unit to control the operation of all participating machines.Set as Slave: the machine only accepts instructions from the central control unit to start, stop, load, and unload.
Linkage Control
Loading Pressure
It is valid when set to Master. When the linkage control is operation, find a machine from the joint control network to load or start when the master pressure is lower than the set pressure. This pressure should be set higher than the single machine's loading pressure.
Linkage Control Unloading
Pressure
It is valid when set to Master. When the joint control is operation, find a machine from the joint control network to unload or shut down when the Master pressure is higher than the set pressure. This pressure should be set lower than the single machine's unloading pressure.
Linkage Control
Start Interval
It is valid when set to Master. When the joint control is operation, the interval time for starting each machine when the pressure of the compressor is lower than the joint control loading pressure.
Linkage Control Unloading
Delay
It is valid when set to Master. When the joint control is operation, the interval time for loading standby machine when the pressure of the compressor is higher than the joint control loading pressure.
Linkage Control
Load Delay
It is valid when set to Master. When the joint control is operation, the interval time for unloading standby machine when the pressure of the compressor is lower than the joint control loading pressure.
Linkage Control
Rotation Time
It is valid when set to Master. When linkage control rotation arrives, the Master pressure is between the pressure of "linkage loading" and"linkage unloading", and there is machine operation and machine shutdown in the pipe network. In this case, the Master sends shutdown instructions to the operation machine and startup instructions to the stopped machine.
Linkage Control
Stop Function
Keep operation of the current machines: stop linkage control between machines.Stop all machines: stop all machines at sequential intervals
Product Specifications
