Energy Saving 55kw One-stage Screw Air Compressor Customized Service For Industrial Applications
Product Description
The UD45_55A-VPM compressor is designed with rugged construction and high-quality materials and components that can withstand harsh industrial environments and maintain stable performance. Its advanced cooling system and reliable structural design enhance durability and lifespan.
In addition, the UD45_55A-VPM compressor is easy to operate and maintain. It is equipped with a user-friendly control system that simplifies the operation process and makes maintenance tasks easy. Routine maintenance work is optimized to minimize downtime and improve production efficiency.
The UD45_55A-VPM One-stage Screw Compressor is an ideal choice for various industrial applications, including manufacturing and automotive industries. Its excellent performance, energy efficiency, and reliability make it the preferred product for optimizing work processes and ensuring high-quality compressed air supply.
UD45_55A-VPM One-stage Screw Compressor is a high-performance compressor designed specifically for industrial applications. It features advanced technology and reliable performance, providing a continuous supply of high-quality compressed air.
The compressor uses a one-stage screw design that efficiently compresses air while minimizing energy loss. This not only saves energy and reduces operating costs but also improves work efficiency. In addition, its compact design makes installation more convenient and saves space.
The compressor is equipped with an advanced control system that automatically adjusts operating parameters to optimize performance and energy efficiency. It maintains stable air pressure and provides consistent compressed air flow, ensuring reliability and efficiency.
Chassis added pre-filtration sponge, filter dust, cotton, reduce the load of air filtration, prolong the service life of air filtration; Reduce the blockage of cooler to ensure the efficient heat dissipation performance of cooler.
Nano filter material, filtration precision F8, filtration efficiency 99.99%, so as to ensure clean air intake, reduce the burden of oil core separation, oil filter, lubricating oil, prolong the service life; And effectively reduce the suction pressure difference, reduce the suction burden, to ensure stable performance.
Large diameter inlet valve, simple, convenient, responsive, low pressure drop.
UD-VPM - Air End System 1
Efficient Air End:
Using a new generation of line, sealing, fluid power loss have better optimization and excellent performance.
Using the latest form and position tolerance evaluation method, fully consider the needs of screw machine, reasonable distribution of clearance, excellent performance, high reliability.
Accurately calculate the amount of oil injection everywhere, fully cooling the compression process, to ensure that the moving parts can be fully lubricated.
Customized designed suction and exhaust orifices for optimal compression ratio.
Using SKF imported bearings, fully communicate with bearing application, configuration, lubrication, service life, etc., service life is high.
UD-VPM - Air End System 2
The magnetic steel of oil-cooled permanent magnet frequency conversion motor is made of iron and boron material, which has high intrinsic coercivity, increases anti-demagnetization ability and prolongs service life.
Adopts fully sealed structure, original motor housing structure, also adopts spiral coolant passage, cooling evenly, avoid temperature accumulation caused by cooling blind spots, won't form local hot spot, oil passage resistance is smaller.
No motor fan, higher motor efficiency, double motor housing, effective isolation of operating noise.
More compact structure: high power density, small volume.
In addition, permanent magnet frequency conversion motor is IE5 high efficiency motor.
Continuous working system (S1), motor rotor and air end rotor shaft co-axis, more compact structure, higher transmission efficiency, low noise, low vibration, lower maintenance cost.
UD-VPM - Oil/Air Separation System
Special oil and air cylinder design structure:
(1) Adopt top air intake to reduce noise;
(2) Using specially designed external oil core, easy maintenance;
(3) Special inner cylinder design, increase oil and air initial separation stroke, oil and air preseparation is full, reduce the burden of oil core, prolong the service life of oil core, reduce the pressure loss of oil core, so that to reduce energy consumption.
Integrated oil and air cylinder end cover design, including temperature control valve and minimum pressure valve, making the overall structure more compact.
The original imported oil and air separator core, folding + flat winding structure, increase the filtration area, good separation effect, low pressure drop, high oil collection efficiency, good oil return effect, and according to the provisions of maintenance, maintenance, life up to 4000h.
UD-VPM - Special Coolant
Special Coolant for UCS air compressor is selected for the non-stop needs of special industries.
According to the company's requirements for maintenance, replacement time up to 8000 hours, reduce maintenance costs.
Because the export oil content is low, It can guarantee 4000 hours without refueling.
UD-VPM - Adjustable Valve Plate
Valve plate opening pressure can be adjusted arbitrarily, customers can adjust according to the gas situation, reduce the system pressure drop, more energy saving.
Large diameter, reduce airflow loss and pressure loss.
Sensitive action, reduce the time of internal pressure establishment.
UD-VPM - Piping System
All piping systems are designed with increased pipe diameter and adopted large pipe diameter to reduce pressure loss and energy consumption.
Adopt 24° conical sealing standard hose, high sealing reliability, with strong interchangeability, convenient disassembly and assembly.
UD-VPM - Cooling System
Temperature control valve, stable exhaust temperature, suitable for a variety of complex environments.
The cooler adopts plate-fin heat exchanger, with large heat exchange area, rapid heat exchange and high cooling efficiency.
The main feature is sufficient design margin to ensure the reliable operation of the whole machine in the high temperature environment in summer.
UD-VPM - Monitoring System
UD-VPM - Control System 1
The control system adopts INVT inverter integrated machine
Strong environmental adaptability - Independent air duct design can effectively improve the protection effect of frequency converter, adapt to all kinds of complex and harsh field environment, improve product reliability, prolong service life.
High integration design, smaller volume.
Air compressor special man-machine interface.
UD-VPM - Control System 2
Air Compressor Cost Composition
The cost of air compressor consists of procurement cost, maintenance cost and energy consumption cost. According to the whole life cycle evaluation theory, procurement cost only accounts for less than 10%, and operational cost accounts for more than 90%.
Therefore, electricity, maintenance cost is particularly important to customer cost control.
Experience the power and reliability of UCS Single-stage Fixed-Speed Screw Compressors, expertly designed to cater to a wide array of industrial, manufacturing, and other applications with unmatched performance and dependability. These robust compressors thrive in demanding environments, including automotive assembly lines, woodworking facilities, and construction sites, where they effectively power pneumatic tools and machinery.
Additionally, our single-stage fixed-speed screw compressors are ideal for powering air separation units, conveying materials in food and beverage processing plants, and supporting various processes in general manufacturing. Trust UCS compressors to deliver unwavering performance, durability, and energy efficiency, even in the toughest conditions.
Upgrade your operations with UCS Single-stage Fixed-Speed Screw Compressors and enjoy the benefits of a strong, reliable, and versatile compressed air solution tailored to meet your specific requirements.
The UD-VFD One-stage Variable Speed Screw Air Compressor is an efficient and reliable air compression solution. It incorporates variable frequency drive technology and a single-stage screw design to deliver continuous high-quality compressed air for industrial production.
The UD-VFD compressor features advanced variable frequency drive technology, allowing the motor speed to be adjusted according to the actual air demand, resulting in energy savings and reduced operating costs. It also boasts exceptional energy efficiency, reducing energy consumption without compromising air quality.
With its single-stage screw technology, the UD-VFD compressor ensures efficient and reliable compression. By compressing air in a single stage, it minimizes energy losses. Additionally, the single-stage design saves space and cost, making it a practical choice for various applications.
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UD-Low Pressure One-stage Variable Speed Screw Air Compressor is a cutting-edge air compression solution designed for low-pressure industrial applications. This advanced compressor combines the benefits of variable speed control and one-stage screw technology to deliver efficient and reliable compressed air supply.
The UD-Low Pressure compressor features a variable speed drive system, allowing it to adjust its motor speed according to the compressed air demand. This intelligent control system ensures energy efficiency by matching the output of the compressor to the actual air consumption. It significantly reduces energy consumption and operating costs, making it an environmentally friendly and cost-effective cThe UD-Low Pressure compressor is specifically designed to operate at low pressures, making it ideal for applications such as pneumatic conveying, wastewater treatment, and low-pressure air systems. It can deliver a steady flow of compressed air at the required pressure, ensuring consistent performance and productivity.
Additionally, the UD-Low Pressure compressor is equipped with advanced control and monitoring systems. It features a user-friendly interface that allows operators to monitor and adjust various parameters, ensuring optimal performance and reliability. The compressor also incorporates safety features to protect against overload, overheating, and other potential issues.
Product Specifications
