Details
UD-VPM - Air Intake System
Chassis added pre-filtration sponge, filter dust, cotton, reduce the load of air filtration, prolong the service life of air filtration; Reduce the blockage of cooler to ensure the efficient heat dissipation performance of cooler.
Nano filter material, filtration precision F8, filtration efficiency 99.99%, so as to ensure clean air intake, reduce the burden of oil core separation, oil filter, lubricating oil, prolong the service life; And effectively reduce the suction pressure difference, reduce the suction burden, to ensure stable performance.
Large diameter inlet valve, simple, convenient, responsive, low pressure drop.
UD-VPM - Air End System 1
Efficient Air End:
Using a new generation of line, sealing, fluid power loss have better optimization and excellent performance.
Using the latest form and position tolerance evaluation method, fully consider the needs of screw machine, reasonable distribution of clearance, excellent performance, high reliability.
Accurately calculate the amount of oil injection everywhere, fully cooling the compression process, to ensure that the moving parts can be fully lubricated.
Customized designed suction and exhaust orifices for optimal compression ratio.
Using SKF imported bearings, fully communicate with bearing application, configuration, lubrication, service life, etc., service life is high.
UD-VPM - Air End System 2
The magnetic steel of oil-cooled permanent magnet frequency conversion motor is made of iron and boron material, which has high intrinsic coercivity, increases anti-demagnetization ability and prolongs service life.
Adopts fully sealed structure, original motor housing structure, also adopts spiral coolant passage, cooling evenly, avoid temperature accumulation caused by cooling blind spots, won't form local hot spot, oil passage resistance is smaller.
No motor fan, higher motor efficiency, double motor housing, effective isolation of operating noise.
More compact structure: high power density, small volume.
In addition, permanent magnet frequency conversion motor is IE5 high efficiency motor.
Continuous working system (S1), motor rotor and air end rotor shaft co-axis, more compact structure, higher transmission efficiency, low noise, low vibration, lower maintenance cost.
UD-VPM - Oil/Air Separation System
Special oil and air cylinder design structure:
(1) Adopt top air intake to reduce noise;
(2) Using specially designed external oil core, easy maintenance;
(3) Special inner cylinder design, increase oil and air initial separation stroke, oil and air preseparation is full, reduce the burden of oil core, prolong the service life of oil core, reduce the pressure loss of oil core, so that to reduce energy consumption.
Integrated oil and air cylinder end cover design, including temperature control valve and minimum pressure valve, making the overall structure more compact.
The original imported oil and air separator core, folding + flat winding structure, increase the filtration area, good separation effect, low pressure drop, high oil collection efficiency, good oil return effect, and according to the provisions of maintenance, maintenance, life up to 4000h.
UD-VPM - Special Coolant
Special Coolant for UCS air compressor is selected for the non-stop needs of special industries.
According to the company's requirements for maintenance, replacement time up to 8000 hours, reduce maintenance costs.
Because the export oil content is low, It can guarantee 4000 hours without refueling.
UD-VPM - Adjustable Valve Plate
Valve plate opening pressure can be adjusted arbitrarily, customers can adjust according to the gas situation, reduce the system pressure drop, more energy saving.
Large diameter, reduce airflow loss and pressure loss.
Sensitive action, reduce the time of internal pressure establishment.
UD-VPM - Piping System
All piping systems are designed with increased pipe diameter and adopted large pipe diameter to reduce pressure loss and energy consumption.
Adopt 24° conical sealing standard hose, high sealing reliability, with strong interchangeability, convenient disassembly and assembly.
UD-VPM - Cooling System
Temperature control valve, stable exhaust temperature, suitable for a variety of complex environments.
The cooler adopts plate-fin heat exchanger, with large heat exchange area, rapid heat exchange and high cooling efficiency.
The main feature is sufficient design margin to ensure the reliable operation of the whole machine in the high temperature environment in summer.
UD-VPM - Monitoring System
UD-VPM - Control System 1
The control system adopts INVT inverter integrated machine
Strong environmental adaptability - Independent air duct design can effectively improve the protection effect of frequency converter, adapt to all kinds of complex and harsh field environment, improve product reliability, prolong service life.
High integration design, smaller volume.
Air compressor special man-machine interface.
UD-VPM - Control System 2
Air Compressor Cost Composition
The cost of air compressor consists of procurement cost, maintenance cost and energy consumption cost. According to the whole life cycle evaluation theory, procurement cost only accounts for less than 10%, and operational cost accounts for more than 90%.
Therefore, electricity, maintenance cost is particularly important to customer cost control.
